Kia Rio Manuals

Kia Rio: Body (Interior and Exterior)

Kia Rio 2017-2024 YB Service Manual / Body (Interior and Exterior)

Specifications
Specifications

Items
Specification
Hood
Type
Rear hinged, gas lifter type
Front Door
Construction
Front hinged, frame door construction
Regulator system
Wire drum type
Locking system
Pin-fork system
Rear Door
Construction
Front hinged, frame door construction
Regulator system
Wire drum type
Locking system
Pin-fork system
Tail Gate
Type
Front hinged, gas lifter type
Seat Belts
Front
3 point type with Emergency Locking Retractor (E.L.R)
Rear
3 point type with Emergency Locking Retractor (E.L.R)

Tightening Torque

Items
N·m
Kgf·m
lb·ft
Front and rear doors
Door hinge to body
33.3 - 41.2
3.4 - 4.2
24.6 - 30.4
Door hinge to door
21.6 - 26.5
2.2 - 2.7
15.9 - 19.5
Door checker to door
3.9 - 5.9
0.4 - 0.6
2.9 - 4.3
Door checker to body
19.6 - 29.4
2.0 - 3.0
14.5 - 21.7
Door glass mounting bolt
7.8 - 11.8
0.8 - 1.2
5.8 - 8.7
Outside handle base mounting bolt
7.8 - 11.8
0.8 - 1.2
5.8 - 8.7
Door channel mounting bolt and nuts
3.9 - 5.9
0.4 - 0.6
2.9 - 4.3
Door latch mounting bolts
7.8 - 10.8 
0.8 - 1.1
5.8 - 8.0
Door module mounting bolts
8.8 - 13.7
0.9 - 1.4
6.5 - 10.1
Door striker mounting bolts
16.7 - 21.6
1.7 - 2.2
12.3 - 15.9
Tail gate
Tail gate hinge to body
21.6 - 26.5
2.2 - 2.7
15.9 - 19.5
Tail gate hinge to tail gate
21.6 - 26.5
2.2 - 2.7
15.9 - 19.5
Tail gate latch mounting bolts
6.9 - 10.8
0.7 - 1.1
5.1 - 8.0
Tail gate striker mounting bolts
21.6 - 26.5
2.2 - 2.7
15.9 - 19.5
Hood
Hood hinge to body
21.6 - 26.5
2.2 - 2.7
15.9 - 19.5
Hood hinge to hood
21.6 - 26.5
2.2 - 2.7
15.9 - 19.5
Hood latch to body
7.8 - 11.8
0.8 - 1.2
5.8 - 8.7
Seat  
Front seat mounting bolts
34.3 - 53.9
3.5 - 5.5
25.3 - 39.8
Front seat frame mounting bolts
44.1 - 53.9
4.5 - 5.5
32.5 - 39.8
Front seat cushion track mounting bolts
44.1 - 53.9
4.5 - 5.5
32.5 - 39.8
Rear seat mounting bolts
16.7 - 25.5
1.7 - 2.6
12.3 - 18.8
Rear seat latch mounting bolts
19.6 - 29.4
2.0 - 3.0
14.5 - 21.7
Rear seat frame mounting bolts
44.1 - 53.9
4.5 - 5.5
32.5 - 39.8
Seat belt
Height adjuster mounting bolts
39.2 - 53.9
4.0 - 5.5
28.9 - 39.8
Front seat belt upper anchor mounting bolt
39.2 - 53.9
4.0 - 5.5
28.9 - 39.8
Front seat belt pretensioner mounting bolt
39.2 - 53.9
4.0 - 5.5
28.9 - 39.8
Rear seat belt lower anchor mounting bolts
39.2 - 53.9
4.0 - 5.5
28.9 - 39.8
Rear seat belt retractor mounting bolt
39.2 - 53.9
4.0 - 5.5
28.9 - 39.8
Rear center seat belt retractor mounting nut
39.2 - 53.9
4.0 - 5.5
28.9 - 39.8
Rear center seat belt buckle rail mounting nut
39.2 - 53.9
4.0 - 5.5
28.9 - 39.8
Seat belt buckle mounting bolt
39.2 - 53.9
4.0 - 5.5
28.9 - 39.8
Outside rearview mirror
Outside rearview mirror mounting nuts
6.9 - 10.8
0.7 - 1.1
5.1 - 8.0
Wiper arm
Wiper arm mounting nuts
22.6 - 26.5
2.3 - 2.7
16.6 - 19.5
Rear spoiler 
Rear spoiler mounting nuts
5.9 - 6.4
0.6 - 0.65
4.3 - 4.7
Panorama sunroof
Panorama sunroof mounting nuts
7.8 - 11.8
0.8 - 1.2
5.8 - 8.7
Panorama sunroof mounting bolts
7.8 - 11.8
0.8 - 1.2
5.8 - 8.7

Special service tools
Special Service Tools

Tool (Number and name)
Illustration
Use
09880-4F000
Hog ring clip installer

Hog ring clip installation

Troubleshooting
Troubleshooting

Symptom
Suspect Area
Remedy (Refer to page)
Water leaks from panorama sunroof
Deteriorated roof lid weatherstrip
Replace
Excessive roof lid-to-body clearance and improperly fitted weatherstrip
Adjust
Wind noise around Panorama sunroof 
Loose or deformed deflector, gaps in body work
Retighten adjust or replace
Noise heard when opening/ closing Panorama sunroof 
Foreign particles lodged in guide rail
Check drive cable and guide rails for foreign particles
Loose guide rails and lid
Retighten
Motor runs but sunroof does not move or moves only partially
Foreign particles lodged in guide rail
Adjust or replace
Incorrect engagement of motor pinion with drive cable
Decrease in motor`s clutch slipping force
Increased sunroof sliding resistance or interference of sunroof with drive cables, weatherstrip, etc. due tomal adjustment of sunroof
Noise in motor (clutch slipping noise from motor when sunroof is fully opened or closed) is considered as normal
Incorrect engagement of motor pinion with drive cable
Check pinion installation and
Re-tighten motor
Worn out or damaged motor pinion bearing
Replace motor assembly
Worn out or deformed drive cable
Replace
Door glass fails to operate up and down
Incorrect window glass installation
Adjust position
Damaged or faulty regulator arm or regulator
Correct or replace
Door does not open or close completely
Incorrect door installation
Adjust position
Defective door check assembly
Correct or replace
Door hinge requires grease
Apply grease
Hood does not open or close completely
Striker and latch not properly aligned
Adjust
Incorrectly installed hood
Adjust
Incorrect hood bumper height
Adjust
Water leaks through windshield end rear window
Defective seal
Fill with sealant
Defective flange
Correct

Assist Emergency Braking(AEB) System
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Body Side Molding
...

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