Disassembly |
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1. |
Remove the engine assembly from the vehicle. (Refer to Engine and Transaxle Assembly - "Engine and Transaxle Assembly”) |
2. |
Remove the transaxle assembly from the engine assembly. (Refer to Manual Transaxle System - "Manual Transaxle") |
3. |
Remove the flywheel. (Refer to Cylinder Block - "Flywheel") |
4. |
Install the engine to engine stand for disassembly. |
5. |
Remove the timing chain. (Refer to Timing System - "Timing Chain”) |
6. |
Remove the intake manifold. (Refer to Intake and Exhaust System - "Intake Manifold") |
7. |
Remove the exhaust manifold. (Refer to Intake and Exhaust System - "Exhaust Manifold") |
8. |
Remove the cylinder head assembly. (Refer to Cylinder Head Assembly - "Cylinder Head") |
9. |
Remove the water pipe. (Refer to Cooling System - "Thermostat") |
10. |
Remove the water temperature control assembly. (Refer to Cooling System - "Thermostat") |
11. |
Remove the oil pan and oil screen. (Refer to Lubrication System - "Oil Pan") |
12. |
Remove the ladder frame (A). Insert the blade of SST (09215-3C000) between the cylinder block and the ladder frame. Cut off applied sealer and remove the ladder frame (A).
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13. |
Remove the piston and connecting rod assemblies. (Refer to Cylinder Block - "Piston and Connecting Rod") |
14. |
Remove the crankshaft. (Refer to Cylinder Block - "Crankshaft") |
15. |
Remove the piston cooling oil jet (A).
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Inspection |
Cylinder Block
1. |
Remove the gasket material. Using a gasket scraper, remove all the gasket material from the top surface of the cylinder block. |
2. |
Clean the cylinder block. Using a soft brush and solvent, thoroughly clean the cylinder block. |
3. |
Inspect the top surface of the cylinder block for flatness. Using a precision straight edge and feeler gauge, measure the surface contacting the cylinder head gasket for warpage.
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4. |
Inspect the cylinder bore. Visually check the cylinder for vertical scratchs. If deep scratchs are present, replace the cylinder block. |
5. |
Inspect the cylinder bore diameter. Using a cylinder bore gauge, measure the cylinder bore diameter at position in the thrust and axial direction.
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Reassembly |
1. |
Remove the crankshaft. (Refer to Cylinder Block - "Crankshaft") |
2. |
Remove the piston and connecting rod assemblies. (Refer to Cylinder Block - "Piston and Connecting Rod") |
3. |
Install the piston cooling oil jet (A).
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4. |
Install the ladder frame.
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5. |
Assemble the other parts in the reverse order of disassembly. |