Kia Rio: Brake System / Brake Line

Kia Rio 2017-2025 YB Service Manual / Brake System / Brake System / Brake Line

Components and components location
Components

Repair procedures
Removal
1.

Disconnect the brake fluid level switch connector (A) and then remove the reservoir cap.

2.

Remove the front/rear wheel & tire.

Tightening torque:

107.9 - 127.5 N·m (11.0 - 13.0 kgf·m, 79.6 - 94.0 lb·ft)

3.

Remove the brake hose clip (A).

4.

Disconnect the brake tube by loosening the tube flare nut (B).

Tightening torque:

13.7 - 16.7 N·m (1.4 - 1.7 kgf·m, 10.1 - 12.3 lb·ft)

5.

Disconnect the brake hose from the brake caliper by loosening the bolt (A).

Tightening torque:

24.5 - 29.4 N·m (2.5 - 3.0 kgf·m, 18.1 - 21.7 lb·ft)

Inspection
1.

Check the brake tubes for cracks, crimps and corrosion.

2.

Check the brake hoses for cracks, damage and fluid leakage.

3.

Check the brake tube flare nuts for damage and fluid leakage.

4.

Check brake hose mounting bracket for crack or deformation.

Installation
1.

Install in the reverse order of removal.

  

Use a new washer (A) whenever installing.

2.

After installation, bleed the brake system.

(Refer to Brake system - "Brake System")

3.

Check the spilled brake oil.

Master Cylinder
Components and components location Components 1. Brake booster assembly 2. Reservoir 3. Master cylinder Repair procedures Removal ...

Brake Pedal
Components and components location Components 1. Brake member assembly 2. Stop lamp switch 3. Pedal assembly Repair procedures Removal ...

Other information:

Kia Rio 2017-2025 YB Owners Manual: TPMS (Tire Pressure Monitoring System) malfunction indicator


The TPMS malfunction indicator will illuminate after it blinks for approximately one minute when there is a problem with the Tire Pressure Monitoring System. If the system is able to correctly detect an underinflation warning at the same time as system failure then it will illuminate the TPM ...

Kia Rio 2017-2025 YB Service Manual: ISG (Idle Stop & Go) System


Components and components location Components Location 1 . Battery sensor 2 . Brake Booster Vacuum Pressure Sensor (BBVPS) 3 . AGM battery 4 . DC/DC converter 5 . ISG OFF switch 6. Alternator 7. Starter 8. Neutral switch 9. Clutch switch ...

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